Oil-free air compressor is a kind of oil-free air compressor, which is widely used in various fields, such as industrial production, pharmaceutical, food processing and so on. Compared with the traditional lubricating air compressor, the oil-free air compressor has the characteristics of higher reliability and lower operating cost. The following will introduce the production technology of oil-free air compressor in detail.
I. R & D design stage:
In the development and design stage of oil-free air compressor, the following aspects need to be considered:
1. Functional requirements: According to user needs to determine the working pressure, flow range and other basic parameters of oil-free air compressor.
2. Structure design: Design the structure of the oil-free air compressor, including the arrangement of the compressor, the number of cylinders, the diameter and stroke of the cylinder.
3. Pneumatic system design: Design the pneumatic system of oil-free air compressor, including the location and size of gas inlet and outlet, and the path of gas flow.
4. Control system design: design the control system of oil-free air compressor, including starting, stopping, high temperature protection and other functions.
Second, material selection and parts processing:
In the production process of oil-free air compressors, appropriate materials need to be selected and precision machining carried out.
1. Material selection: Select materials with high strength, wear resistance and corrosion resistance, such as aluminum alloy, stainless steel, etc.
2. Parts processing: Use high-precision machining equipment to process various parts, such as cylinders, crankshafts, connecting rods, etc.
Iii. Assembly and commissioning:
In the assembly process of oil-free air compressor, it is necessary to assemble each part according to the design requirements, and carry out the relevant debugging work.
1. Parts assembly: the processed parts are assembled according to the design requirements to ensure the matching accuracy and sealing of each part.
2. System debugging: System debugging of the assembled oil-free air compressor, including the working order of the cylinder and whether the movement of each component is normal.
4. Quality control:
In the production process of oil-free air compressor, strict quality control is needed to ensure the quality of products.
1. Raw material inspection: Inspection of the purchased raw materials to ensure that they meet the requirements.
2. Quality control of all aspects in the processing process, including dimensional measurement, surface quality inspection, etc.
3. Conduct comprehensive quality inspection of finished products to ensure product performance and reliability.
V. Market supervision:
As a key equipment, oil-free air compressors need to comply with relevant market regulations in the production process, and obtain the corresponding certification and licensing.
1. Stability certification: oil-free air compressors need to meet the relevant standards and obtain the corresponding certification, such as CE certification.
2. Environmental protection: Oil-free air compressors should meet environmental protection requirements, such as low noise and low energy consumption.
In SUMMARY:
The production technology of oil-free air compressor covers research and development design, material selection and processing, assembly and commissioning, quality control and market supervision. Through scientific research and development design and precision processing technology, we can produce high-quality oil-free air compressors to meet the needs of different industries, improve production efficiency, reduce operating costs, and achieve sustainable development.