Oil air compressor is a kind of air pressure equipment that does not need lubricating oil, it is widely used in food, electronics, pharmaceutical and other industries, in these industries, the cleanliness of the air is very high. In the process of use, the traditional lubricating oil air compressor will produce oil mist and oil film, which will have a certain impact on the quality of the product and the production environment. The oil-free air compressor avoids the production of oil mist and oil film by using special design and technology, so as to ensure the cleanliness and quality of the air. Below, I will introduce from two aspects of design and manufacturing, such as making oil-free air design using oil-free scroll compressor: oil-free scroll compressor is the core component of oil-free air compressor, it uses a special screw and exhaust valve design, can not use lubricating oil, to achieve efficient compression and exhaust. At the same time, the oil-free scroll compressor also has good sealing performance and stable operation, which can ensure the cleanliness and stability of the air.
2 air flow design: In the design of oil-free air engines, the less air flow guidance and pipeline design can reduce the resistance of the air flow, improve the utilization rate of the product, and avoid the deposition of particles and pollution in the air flow.
3. Adopt efficient filtration: The oil-free air machine needs to set filtration at the intake and exhaust ports to remove pollutants such as particles and moisture in the air. The design of the filtration system needs to consider filtration efficiency and resistance loss to ensure the cleanliness of the air and press performance
1. Material selection: The manufacture of oil-free air compressors requires the selection of high-quality materials to ensure the corrosion resistance and stability of the equipment. Commonly used materials include stainless steel, aluminum alloy and plastic, etc. These materials have good corrosion resistance and mechanical properties, and can meet the needs of long-term stable operation of oil-free air compressors.
2. Precision processing technology: The manufacturing of oil-free air compressors requires precision processing technology to ensure the tightness and working performance of the equipment. For example, in the processing of screw and exhaust valves, high-precision work and surface treatment are required to ensure the flatness and finish of the sealing surface, thereby reducing leakage and strict quality control: the manufacturing process of oil-free air compressors requires strict quantity control to demonstrate reliability and stability. In each manufacturing process, strict inspection and testing are required, such as chemical composition analysis of materials, dimensional accuracy measurement and pressure resistance testing, to ensure that the design is ready.
In the process of carefully making oil-free air compressors, design and manufacturing are inseparable two links. In the design, the special requirements of oil-free air compressor are fully taken into account, and the appropriate design and technology are used to ensure the performance and cleanliness of the equipment. At the same time, in the manufacturing process, high-quality materials and precision machining processes need to be used to strictly control the quality to ensure the reliability and stability of the equipment. Through the careful production of oil-free air compressor, it can meet the requirements of the industry with high requirements for air cleanliness, and provide protection for the quality of products and the production environment.