Air compressor is a kind of mechanical equipment that can compress air into high pressure gas, which is widely used in industry, agriculture, construction and automobile. Making a simple air compressor requires a wide range of knowledge and skills, including mechanical manufacturing, dynamics, electrical engineering, etc. The following will introduce the production process of simple air compressor.
1. Equipment preparation
The following equipment and tools are required to make a simple air compressor:
1. Motor: used to drive the compressor;
2. Air compressor compressor: used to compress air into high pressure gas;
3. Compressor cylinder: the air is inhaled and compressed to generate high pressure gas;
4. Compressor crankshaft: convert the rotational motion of the motor into the piston movement of the cylinder;
5. Exhaust pipe: discharge high-pressure gas;
6. Control system: used to monitor the running state of the machine and adjust the output pressure of the machine;
7. Tools: including welding tools, pliers, wrenches, electric drills, screwdrivers, etc.
Second, the production process
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1. Design the structure and parameters of air compressor. First of all, we need to determine the use scenario of the air compressor and the gas that needs to be compressed, and then design the structure and output parameters of the machine.
2. Make the compressor cylinder of the air compressor. The selected cylinder profile is cut to the desired length, and the cylinder head and bottom are perforated and the pipe assembly is installed.
3. Prepare the crankshaft of the compressor. Using a machining lathe or hand tool, cut out the desired crankshaft shape.
4. Install the cylinder and crankshaft. Assemble the cylinder and crankshaft to ensure that the cylinder head and crankshaft are machined to the appropriate matching shape.
5. Install exhaust pipes. Install the exhaust pipe and secure it to the bottom of the compressor, ensuring that the pipe is tightly fitted to the fuselage.
6. Install the control system. Install all parts of the control system, and connect the power cord and control line.
7. Adjust output pressure of the machine. The pressure gauge used is used to test the machine, and the parameters in the control system are adjusted step by step to achieve the best output effect.
8. Complete the final debugging. After each part is completed, the air compressor is started and stopped using the power supply to confirm that the equipment can work normally.
Third, stability precautions
In the process of making air compressors, it is necessary to pay attention to the following stability matters:
1. Use protective tools. During grinding, cutting, welding and assembly, protective tools such as gloves, goggles and masks should be worn to ensure that the individual is not harmed.
2. Reasonable and safe display. During the production of the compressor, the equipment should be placed in a stable and orderly place, and ensure that there are no other people or animals in the surrounding area.
3. Install the machine protection device. After the compressor is manufactured, a complete protection device needs to be installed on the equipment to ensure that the compressor can be completely stopped at any time.
4. Use key personnel for maintenance. When the compressor encounters any problems, be sure to find technical personnel to check and repair.
Sum up
The above is the process of making a simple air compressor. Air compressors are widely used in various industrial fields, so the stability of their quality and performance is very important. The process of making air compressors is strict, and it is necessary to carefully inspect the work and stability measures to ensure that the quality of the products produced is higher and the performance is more stable.
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