Air compressor is a large mechanical equipment used to compress air into high pressure gas and store it, and its main use is to provide a power source for equipment and systems that require air pressure in industrial production. In the process of use, sometimes there will be situations such as air compressor problems. Here, we will discuss this situation in detail and provide corresponding suggestions.
First, understand the basic principle of air compressor
Before learning how to solve air compressor failures, we need to understand some basic principles, including the working principle of air compressors, common fault types and diagnostic methods.
The most common air compressor works by compressing low pressure air into high pressure gas by mechanical drive and storing it in a high pressure reservoir. In the case of air compressors, two types of failures are usually involved: mechanical and electrical. Mechanical failures may include bearing failures, seal failures, and the repair and replacement of compressor structural components. Electrical faults may involve line faults, switch faults, and motor faults.
Second, diagnose the problem of expanding the air pressure opportunity
If the air compressor is found to be a problem, it is necessary to quickly and accurately diagnose the fault. Here are some common diagnostic methods:
1. Observe the compressor
Observe the operating status of the compressor, including whether there is abnormal noise, vibration, wear or excessive heat. These can help you determine the likelihood of mechanical failure.
2. Check the air filter
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Check that the air filter is not contaminated or blocked, which may cause the compressor to run poorly or shut down.
3. Check the cooler
If the cooler is blocked or unable to adequately dissipate heat, it may cause the compressor to overheat. Therefore, it is necessary to check the cleanliness of the cooler and ensure that it can work properly.
4. Check the high and low voltage switches and fuses
If the air compressor can not start, you need to check whether the high and low pressure switch is off, and whether the fuse is blown.
5. Use the instrument for fault diagnosis
Modern air compressors are usually equipped with a number of instruments for detecting faults. With these instruments, faults can be quickly detected and their causes determined.
Third, to solve the problem of air pressure
Once the fault of the air compressor is diagnosed, measures should be taken as soon as possible to improve it. Here are some possible solutions:
1. Replace the parts
If it is determined that the fault is caused by some mechanical parts being damaged or loose, the parts need to be replaced.
2. Change the maintenance plan
If the problem is due to improper maintenance planning, you need to change the maintenance plan. This may include increasing or decreasing lubricants, changing cleaning procedures, or changing filters.
3. Reinstall the air compressor
If the air compressor is installed improperly, it may lead to failure. Therefore, it may be necessary to reinstall the air compressor and ensure that it is properly connected and intact.
4. Maintain the air compressor to avoid failure
Finally, in order to avoid air pressure problems, regular maintenance and maintenance should be carried out. Here are some possible maintenance measures:
1. Check the lubricant: lubricant is the key to ensure the smooth operation of the compressor. Therefore, the lubricant should be checked regularly and it should be added or replaced as needed.
2. Replace the filter: The function of the filter is to prevent pollutants from entering the compressor. Therefore, the filter should be replaced regularly.
3. Maintenance according to requirements: Each air compressor has its own specifications and technical requirements. Therefore, maintenance needs to be carried out according to the manufacturer's maintenance requirements to ensure its normal operation.
In short, air compressor is a common mechanical equipment, if it does not work properly, it may bring trouble to production. In order to reduce the occurrence of this situation, regular maintenance and maintenance should be carried out, and timely corrective measures should be taken in the event of failure. Through the above methods, it is believed that the air compressor can be well protected and its service life can be extended.
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